Stainless Steel and Special Alloy Metal Mask Stencils

 Stencil Manufacturing Capabilities

• Thickness: 0.04”-0.025”
• Alloy 36 (Invar)
• Statistical Process Control (SPC) Tools
• 24-hour (when ordered and delivered within business hours) manufacturing turn time
• Frame Recycle Program
• Dimensional Accuracy ± 0.00025 inch
• Positional Accuracy ± 0.001 inch
• Solder Paste Optimization (SPO)
• Generation of Centroid Files (Pick & Place)
• Creation of Glue or Epoxy Stencil Designs
• GSI-Lumonics Screen-Cut 5000 Laser Systems
• Equinox Laser Phototooling System
• VRP Etching System for Chemically Etched, Hybrid (Step-Down) Stencils
• Electro-polishing System for Optimal paste release
• Every stencil is inspected by our Quality Department for conformance to Customer specifications prior to Shipping.
• Wastewater Pretreatment System – Full Environmental Compliance
• Automated Order Confirmation and Shipping Information
• Files needed for Manufacturing
  • Outer Layer, Paste and Silk Screen Gerbers, Drill layer to identify fiducials.  We prefer RS274X, but can work with a separate aperture list.
  • ODB++ may be sent which should include all of the above mentioned items.

Associated Services

• Frame Recycling Program
• Stencil Storage Program - Details (MSWord format)
• Re-mounting Service